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Digital Transformation

Author - Chandrashekhar Deshmukh – Business Head of i2i-Emerging Technologies

“Digital Transformation” is the integration of digital technology into business processes, fundamentally changing how you operate and deliver value to customers. Its approach is one where you enable your industrial machinery (a rather complete plant) to talk to the IT system for exchanging status and giving data about operations, the health of machines, and so on. We hear a lot about digital transformation, and it has become crucial for industry as it helps to overcome previous challenges for businesses as there is a lot of data locked in analogue form. Once the data is digitized, it can be analysed, and actionable insights can be shown to customers. It helps the industry streamline and optimise existing systems and generate new products for end customers.

The Internet of Things (IoT) helps you bring all such data into software systems. The introduction of IoT also changes your model of investment and expenditure. e.g., an MRI machine can become a remote diagnostic subscription server. Industrial capacity becomes a machine uptime subscription server, so all such capital expenditures can be moved to operational budgets. Digital transformation happens through the following steps, and it is made possible by IoT.

  1. Start collecting data from IoT devices, e.g., sensors and industrial PLCs This data can send information if machine is on, off, producing parts, energy required etc.…
  2. From above data, we start deriving information and it in turns provides efficiencies of operations etc.… e.g., FFT calculation for condition monitoring.
  3. Process volumes of data from different sources at one place. e.g., a cloud platform to capture and process data for further analytics. E.g., equipment efficiency calculations are processed and kept in the cloud infra.
  4. Put these insights on Dashboard to take actions, for improving production environment, efficiencies, and time to mkt Predictive Maintenance is example.

– By knowing patterns that are causing breakdowns, predicting defects, and solving problematic mechanical issues. i.e., moving from Reactive to Proactive practices e.g., car makers have telemetry data for diagnostics, subscription to engine performance data for manufactures helps them to improve Engine Design and Performance Digital Transformation using the IoT value chain is promising but also involves many players in end-to-end implementation.

  1. End device manufacturers, all hardware and device manufacturers who support southbound activities by providing devices, firmware, or connectivity to existing PLCs in industry.
  2. Network providers play an important role where bandwidth and reach are challenges.
  3. Security Resources- Ensures your device data from source to Dashboard is secured and accessed and used by only intended users.
  4. Developers are the core players in implementing the required solution that results in the desired outcome.
  5. System Integrator- Team who takes up implementation challenge and involved in all above steps. (Takes end to end responsibilities)
  6. Service Providers: All service providers are responsible for the infrastructure that runs apps and devices smoothly in all conditions.

 

Important Pillars-

During digital transformation, IoT solutions reside on top of the following pillars:

  1. Data – Data gathered from all sources, including devices and PLCs.
  2. APIs – Responsible for integrating IoT solutions with existing on-premises or cloud-based systems. This is an important aspect, as you always need master data from various systems to produce insights on the dashboard. Also, you can expose your own data to the outside world via this API system.
  3. Ecosystem – Select the right ecosystem that helps you run, scale, and recover during various scenarios.
  4. Analytics – Layer responsible for processing large volume data produced by devices and returns right output for queries being thrown to it.
  5. Security – Aspect covers all areas for securing end-to-end communication.
  6. Connectivity – ensures devices with different protocols are supported via this layer.

 

To sum it up, depending on capabilities, it is very important to select your role in the IoT value chain and skills to ensure you contribute effectively and provide the best value to end customers.

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